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Hollow section 1.2 mm vs 1.6 mm: which one do you need?

Steel hollow sections (方通) come in two common wall thicknesses: 1.2 mm and 1.6 mm. Same outside size, different strength, weight and price. Here is how to choose.

Choose 1.2 mm for

  • Ceiling and partition frames
  • Light shelves, racks and display frames
  • Signboard frames, light grilles and small gates
  • Furniture and DIY projects where weight matters

Choose 1.6 mm for

  • Main gates, fences and auto-gate frames
  • Awning, canopy and car porch frames with light roofing
  • Frames that carry weight or get knocked often
  • Outdoor work: thicker walls last longer once rust starts

Welding tip

1.6 mm is easier to weld without burning through. On 1.2 mm, use a thinner electrode and lower current.

Sizes we stock

Square sections from 1/2" to 4" (about 12 × 12 mm to 100 × 100 mm), sold in full lengths or cut by the foot. Check the size table in the shop for item codes.

For anything structural, such as a mezzanine floor, roof trusses or a staircase, follow your engineer's drawing.

Still not sure? Send us a photo or your measurements on WhatsApp.